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Automatic Precision Blanking Machine for Die cutting

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Automatic Precision Blanking Machine for Die cutting

Model: ATC-685

Category: Touch / Optical Film/Manufacturing Equipment and Instruments / Cutting Machine

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Characteristics

Applicable for 4.3 inches to 11.6 inches (340 * 230mm) panel. By using high precision Die-cutting mold, the results are within ± 0.10mm.
Get three blanking results in one cycle, three times more efficient.
Z-axis camshaft driven by AC servo motor, with maximum output 8 Ton; Resolution of depth: ± 0.01 mm.
Equipped PC based controller precisely controls the depth of punching and punching curve. Variable BDC (bottom dead center) effectively improve tool life and quality punching, also minimalized wear and tear of die-mold.
By using automatic image recognition (grayscale pattern recognition) and direct molding punching, the process does not require punch reference (guide) holes. The efficiency has been improved more than three times compared to traditional hydraulic presses.
Save time; save manpower; save money; save workspace.
Target pattern recognition with variety choices of punch reference (guide holes), L corner…, and various methods can be achieved.
Space-saving material layout increases more than 10% material utilization, meanwhile boosts 10% and more profit.
Automatic loading and unloading unit with high tensile steel structure provides stability and durability during the process without deformation.
Maximum load size of material 500 * 600 mm with adjustable multi-position vacuum nozzle.

Specs

Material Type	Touch Panel, Film, ITO Film, FPC PI Coverlay, Plastic Nameplate Die-Cutting.
Process Range	Max material size X: 500mm Y: 600mm. Minimum width 50mm
Thickness	Processing thickness 0.1mm~0.6mm PET, PI, Plastic materials (subject to the actual material)
Workpiece Fixation	Vacuum platform (Low noise and Large flow vacuum adsorption), the angle correction within ± 2°
Vacuum Platform	Vacuum platform for material up to 510 * 610mm. Flatness within 0.1mm
Mold Size	Applicable sizes for 4.3 inches to 11.6 inches (340 * 230mm) panel. Die-Cutting Mold size XY = 350 × 230mm effective area: XY = 340 × 230mm. Punch line length upto1000mm. (subject to the actual material)
Mold Changeover	Hydraulic mold clamping fixation on Die seat, SMED (Single-Minute Exchange of Die) reducing changeover time
Process Speed	Processing speed 1.26 sec/punch. Average 0.42 sec/pc, based on the Die-Mold design.
Accuracy	Punching accuracy ± 0.1mm corresponding to single target (fixed position). Based on COMWEB's standard testing material measured. The results may vary; subject to the Die-mold, thickness of materials and shrinkage rate of materials.
Thrust	Z-axis Camshaft driven by AC servo-motor with Maximum output 8 Ton; Resolution of depth: ± 0.01 mm.
Detection method	Grayscale pattern recognition, which including Circular target, Cross-Line target, Rectangular target, Conner (L angle) target.
View area	Field of view of about 7.5mm * 5.6mm
OS	Operating System Windows XP
Number of CCD	Two (2) sets of monochrome CCD camera simultaneously identify two targets. (shortest relative distance of the target is 50mm)
Screen / keyboard / mouse / USB	15-inch Touch Screen / Keyboard / Mouse / USB connector
Controllers	PC BASED Controller w/ ATC-680 Program, developed by COMWEB
Highlight	Adjustable and Variable BDC (Bottom Dead Center) for different material types, which effectively improve tool life and quality punching, also minimalized wear and tear of die-mold.
Self-inspection function	Self-inspection function ensure process results
Lighting	Lighting sources: Co-axial light, Side light, Ring light. (Choose One) Blue LED Co-Axial light applies to transparent, semi-transparent type materials. *Red LED Ring-light applies to FPC materials.
Power	Standard 3φ220V ± 10% 6KW
Air source	Dry Air, 5kg-cm², Air consumption 150 NL / min

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