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- ATC-685 w/ Loader and Unloader - Automatic Precision Blanking Machine
ATC-685 w/ Loader and Unloader - Automatic Precision Blanking Machine
Model: ATC-685 L/UL
Category: Equipment for FPC / Equipment for FPC / FPC Puncher Machine
Characteristics
Applicable for 4.3 inches to 11.6 inches (340 * 230mm) panel. By using high precision Die-cutting mold, the results are within ± 0.10mm.
Get three blanking results in one cycle, three times more efficient.
Z-axis camshaft driven by AC servo motor, with maximum output 8 Ton; Resolution of depth: ± 0.01 mm.
Equipped PC based controller precisely controls the depth of punching and punching curve. Variable BDC (bottom dead center) effectively improve tool life and quality punching, also minimalized wear and tear of die-mold.
By using automatic image recognition (grayscale pattern recognition) and direct molding punching, the process does not require punch reference (guide) holes. The efficiency has been improved more than three times compared to traditional hydraulic presses.
Save time; save manpower; save money; save workspace.
Target pattern recognition with variety choices of punch reference (guide holes), L corner…, and various methods can be achieved.
Space-saving material layout increases more than 10% material utilization, meanwhile boosts 10% and more profit.
Automatic loading and unloading unit with high tensile steel structure provides stability and durability during the process without deformation.
Maximum load size of material 500 * 600 mm with adjustable multi-position vacuum nozzle.
Cycle-time 8 sec/time. With featured 180 degrees rotation function for symmetrical layout of the workpiece (optional)
Specs
Model |
COMWEB ATC-680 L/UL, Automatic Blanking Machine w/L/UL |
Process Way |
Full Auto Load/Unload (w/ Optional 180° rotation mechanic system) |
Material Type |
Touch Panel, Film, ITO Film, FPC PI Coverlay, Plastic Nameplate Die-Cutting. |
Process Range |
Max material size X: 500mm Y: 600mm. Minimum width 50mm |
Thickness |
Processing thickness 0.1mm~0.6mm PET, PI, Plastic materials (subject to the actual material) |
Workpiece Fixation |
Vacuum platform (Low noise and Large flow vacuum adsorption), the angle correction within ± 2° |
Vacuum Platform |
Vacuum platform for material up to 510 * 610mm. Flatness within 0.1mm |
Mold Size |
Applicable sizes for 4.3 inches to 11.6 inches (340 * 230mm) panel. Die-Cutting Mold size XY = 350 × 230mm effective area: XY = 340 × 230mm. Punch line length upto1000mm. (subject to the actual material) |
Mold Changeover |
Hydraulic mold clamping fixation on Die seat, SMED (Single-Minute Exchange of Die) reducing changeover time |
Process Speed |
Processing speed 1.26 sec/punch. Average 0.42 sec/pc, based on the Die-Mold design. |
Accuracy |
Punching accuracy ± 0.1mm corresponding to single target (fixed position). Based on COMWEB's standard testing material measured. The results may vary; subject to the Die-mold, thickness of materials and shrinkage rate of materials. |
Thrust |
Z-axis Camshaft driven by AC servo-motor with Maximum output 8 Ton; Resolution of depth: ± 0.01 mm. |
Detection method |
Grayscale pattern recognition, which including Circular target, Cross-Line target, Rectangular target, Conner (L angle) target. |
View area |
Field of view of about 7.5mm * 5.6mm |
OS |
Operating System Windows XP |
Number of CCD |
Two (2) sets of monochrome CCD camera simultaneously identify two targets. (shortest relative distance of the target is 50mm) |
Screen / keyboard / mouse / USB |
15-inch Touch Screen / Keyboard / Mouse / USB connector |
Controllers |
PC BASED Controller w/ ATC-680 Program, developed by COMWEB |
Highlight |
Adjustable and Variable BDC (Bottom Dead Center) for different material types, which effectively improve tool life and quality punching, also minimalized wear and tear of die-mold. |
Self-inspection function |
Self-inspection function ensure process results |
Lighting |
Lighting sources: Co-axial light, Side light, Ring light. (Choose One) **Blue LED Co-Axial light applies to transparent, semi-transparent type materials. ***Red LED Ring-light applies to FPC materials. |
Power |
Standard 3φ220V ± 10% 6KW |
Air source |
Dry Air, 5kg-cm2, Air consumption 150 NL / min |
Weight |
Machine weight about 3500KG, Loader/Un-loader about 1000 KG |
Size |
Length 2400mm * Width 1410mm * High1700mm |
L/UL Material Size |
Max.: 500 * 600 mm, Min.: 250*350 mm |
L/UL Stacking |
Max.: 40 mm. Workpiece material w/ Guide holes for proper alignment |
L/UL Driver |
AC servo motor drive loading and unloading shaft; AC motor drive for lifting materials; Air-cylinder w/ to provide vacuum adsorption. |
L/UL (Cycle) Time |
Loading/Unloading cycle time 8 Sec., 180° rotation mechanic system 7.2 Sec..(Optional) |
L/UL Vacuum air source |
1/3 Hp vacuum pump, Low noise, Large flow vacuum adsorption. (Optional) |
L/UL (optional) rotation |
180° rotation mechanic function for symmetrical layout of the workpiece (Optional) |
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